Welding Engineering - An Introduction

WELDING ENGINEERING
 
The new edition of the popular welding engineering textbook includes brand-new topics, assignments, and review questions
 
Welding Engineering: An Introduction provides a clear and accessible overview of the concepts, tools, materials, and methods of modern welding and joining technology. With emphasis on fundamental engineering principles, this comprehensive textbook offers easy-to-understand coverage of a wide range of key topics in welding engineering, from the basics of arc welding processes to welding metallurgy, design, and safety. Concise chapters offer numerous figures, tables, images, and recommended readings to promote reader comprehension of the material.
 
Now in its second edition, the text contains fully revised content throughout, including entirely new sections on additive manufacturing and computational modeling of welds. Updated and expanded chapters address modern arc welding power supply technology, resistance, solid-state, and high energy density welding processes, weld inspection methods, codes and standards, welding of high strength steels, and more. This edition features simple yet effective end-of-chapter assignments that enhance students' learning and assist instructors in developing assessment questions for their course.
 
The second edition of Welding Engineering:
* Provides up-to-date coverage of rapidly growing techniques and technologies within the field
* Features new assignments and true/false questions at the end of each chapter
* Explains the essential concepts and principles necessary for more in-depth courses in welding, metallurgy, and design
* Covers all the major welding processes used in manufacturing and fabrication
 
Welding Engineering: An Introduction, Second Edition is an excellent textbook for undergraduate and graduate welding engineering courses taught within four-year engineering degree programs, and a valuable guide for engineers and professionals in the manufacturing industry who need to learn fundamental welding engineering concepts for their job roles.

Sommario

Preface xiii
 
About the Companion Website xv
 
1 What Is Welding Engineering? 1
 
1.1 Introduction to Welding Processes 1
 
2 Arc Welding Processes 3
 
2.1 Fundamentals and Principles of Arc Welding 3
 
2.1.1 Fundamentals of an Electric Arc 5
 
2.1.2 Arc Voltage 6
 
2.1.3 Polarity 7
 
2.1.4 Heat Input 9
 
2.1.5 Welding Position 10
 
2.1.6 Filler Metals and Electrodes 11
 
2.1.7 Shielding 11
 
2.1.7.1 Gas Shielding 11
 
2.1.7.2 Flux Shielding 12
 
2.1.8 Weld Joints and Weld Types for Arc Welding 13
 
2.1.9 Primary Operating Variables in Arc Welding 14
 
2.1.9.1 Voltage 14
 
2.1.9.2 Current 14
 
2.1.9.3 Electrode Feed Rate/Wire Feed Speed 15
 
2.1.9.4 Welding Travel Speed 15
 
2.1.10 Metal Transfer Mode 16
 
2.1.11 Arc Blow 16
 
2.1.12 Common Arc Welding Defects and Discontinuities 17
 
2.2 Arc Welding Power Supplies 17
 
2.2.1 Transformers 18
 
2.2.2 Generators 18
 
2.2.3 Important Electrical Elements in Arc Welding Power Supplies 20
 
2.2.4 Volt-Ampere Characteristic of Arc Welding Power Supplies 23
 
2.2.5 Duty Cycle 26
 
2.2.6 Modern Advanced Arc Welding Power Supplies 27
 
2.3 Shielded Metal Arc Welding 30
2.4 Gas Tungsten Arc Welding 36
 
2.5 Plasma Arc Welding 44
 
2.6 Gas Metal Arc Welding 47
 
2.7 Flux Cored Arc Welding 55
 
2.8 Submerged Arc Welding 58
 
2.9 Other Arc Welding Processes 63
 
2.9.1 Electrogas Welding 63
 
2.9.2 Electroslag Welding 63
 
2.9.3 Arc Stud Welding 65
 
2.10 Test Your Knowledge 68
 
3 Resistance Welding Processes 69
 
3.1 Fundamentals and Principles of Resistance Welding Processes 69
 
3.1.1 Resistance and Resistivity 69
 
3.1.2 Current Range and Lobe Curves 72
 
3.1.3 Modern Equipment and Power Supplies 74
 
3.2 Resistance Spot Welding 75
 
3.3 Resistance Seam Welding 79
 
3.4 Resistance Projection Welding 81
 
3.5 High Frequency Welding 83
 
3.6 Flash Welding 85
 
3.7 Test Your Knowledge 88
 
4 Solid-State Welding Processes 91
 
4.1 Fundamentals and Principles of Solid-State Welding 91
 
4.1.1 Solid-State Welding Theory 91
 
4.1.2 Roll Bonding Theory 92
 
4.2 Friction Welding Processes 93
 
4.2.1 Inertia Friction Welding 94
 
4.2.2 Continuous Drive Friction Welding 96
 
4.2.3 Linear Friction Welding 97
 
4.2.4 Friction Stir Welding 98
 
4.3 Other Solid-State Welding Processes 101
 
4.3.1 Diffusion Welding 101
 
4.3.2 Explosion Welding 104
 
4.3.3 Ultrasonic Welding 106
 
4.4 Test Your Knowledge 110
 
5 High-Energy Density Welding Processes 111
 
5.1 Fundamentals and Principles of High-Energy Density Welding 111
 
5.1.1 Power Density 111
 
5.1.2 Keyhole Mode Welding 113
 
5.2 Laser Beam Welding 113
 
5.3 Electron Beam Welding 116
 
5.4 Test Your Knowledge 118
 
6 Other Approaches to Welding and Joining 121
 
6.1 Brazing and Soldering 121
 
6.2 Welding of Plastics 123
 
6.2.1 Hot Tool (Plate) Welding 124
 
6.2.2 Hot Gas Welding 125
 
6.2.3 Implant Induction Welding 126
 
6.2.4 Ultrasonic Welding 126
 
6.2.5 Vibration Welding 127
 
6.3 Adhesive Bonding 128
 
6.4 Novel and Hybrid Welding Processes 128
 
6.5 Additive Manufacturing 131
 
6.6 Oxyfuel Welding and Cutting 132
 
6.

Info autore

David H. Phillips is a Professor of Practice in the Welding Engineering program at The Ohio State University, USA. Dr. Phillips earned his PhD in Welding Engineering and, alongside the prior edition of this book, has co-authored the textbook Resistance Spot Welding: Fundamentals and Applications for the Automotive Industry. He is a licensed Professional Engineer (PE) in Welding Engineering, an International Welding Engineer (IWE), and a Certified Welding Inspector (CWI) with more than 20 years' experience in the field. Dr. Phillips is a recipient of both the Adams Memorial and the MacQuigg teaching excellence awards.

Riassunto

WELDING ENGINEERING

The new edition of the popular welding engineering textbook includes brand-new topics, assignments, and review questions

Welding Engineering: An Introduction provides a clear and accessible overview of the concepts, tools, materials, and methods of modern welding and joining technology. With emphasis on fundamental engineering principles, this comprehensive textbook offers easy-to-understand coverage of a wide range of key topics in welding engineering, from the basics of arc welding processes to welding metallurgy, design, and safety. Concise chapters offer numerous figures, tables, images, and recommended readings to promote reader comprehension of the material.

Now in its second edition, the text contains fully revised content throughout, including entirely new sections on additive manufacturing and computational modeling of welds. Updated and expanded chapters address modern arc welding power supply technology, resistance, solid-state, and high energy density welding processes, weld inspection methods, codes and standards, welding of high strength steels, and more. This edition features simple yet effective end-of-chapter assignments that enhance students' learning and assist instructors in developing assessment questions for their course.

The second edition of Welding Engineering:
* Provides up-to-date coverage of rapidly growing techniques and technologies within the field
* Features new assignments and true/false questions at the end of each chapter
* Explains the essential concepts and principles necessary for more in-depth courses in welding, metallurgy, and design
* Covers all the major welding processes used in manufacturing and fabrication

Welding Engineering: An Introduction, Second Edition is an excellent textbook for undergraduate and graduate welding engineering courses taught within four-year engineering degree programs, and a valuable guide for engineers and professionals in the manufacturing industry who need to learn fundamental welding engineering concepts for their job roles.

Dettagli sul prodotto

• Autori: David H Phillips, David H. Phillips, David H. (Ohio State University Phillips, Phillips David H.
• Editore: Wiley, John and Sons Ltd
• Lingue: Inglese
• Formato: Copertina rigida
• Pubblicazione: 02.04.2023
• EAN: 9781119858720
• ISBN: 978-1-119-85872-0
• Pagine: 304
• Categorie: Saggistica > Natura, tecnica > Scienze naturali; Scienze naturali, medicina, informatica, tecnica > Chimica; Maschinenbau, Schweissen, Metalle, Materialwissenschaften, Mechanical Engineering, Solid Mechanics, Materials science, Festkörpermechanik, Joining, Welding and Adhesion, Metalle u. Legierungen / Verbinden, Schweißen u. Kleben, Metals & Alloys, Metalle u. Legierungen