Read more
Informationen zum Autor Since 1985, the Center for Chemical Process Safety (CCPS) has been the world leader in developing and disseminating information on process safety management and technology. CCPS, an industry technology alliance of the American Institute of Chemical Engineers (AIChE), has published over 80 books in its process safety guidelines and process safety concepts series. Klappentext This book provides guidance to those with responsibility for scheduling and executing a Pre-Startup Safety Review (PSSR). It outlines a protocol and tool for use by project or turnaround teams, to effectively and efficiently schedule and execute a PSSR.* Integrates PSSR throughout the project/turnaround phases, with a verification check at the traditional PSSR step* Supports a "right first time" and "check only once" project philosophy to eliminate surprises* Features how-to checklists, hazard assessment, batch and continuous processes, validation, and documentation* Includes a CD with PSSR checklists and PSSR management system examples. Zusammenfassung A pre-startup safety review (PSSR) is the methodical analysis of a facility or operating unit to ensure no hazardous situations occur before operating a facility or plant. This book guides readers to integrate the PSSR throughout the project or turnaround phases of plant operations, with a verification check at the traditional PSSR step. Inhaltsverzeichnis List of Tables. List of Figures. Items on the CD Accompanying This Book. Acronyms and abbreviations. Glossary. Acknowledgements. Preface. 1. Introduction. 1.1 What are the Benefits of Performing Pre-startup Safety Reviews? 1.2 How PSSR Relates to Other Process Safety Elements. 1.3 An Overview of the Risk-based Approach to PSSR. 1.4 What is the Scope of a PSSR? Process Safety, Environmental, Quality and Personnel Safety Considerations. 1.5 This Guideline's Audience. 1.6 How to use this Guideline. 1.7 References. 2. What Is a Pre-Startup Safety Review? 2.1 The Basics of Pre-startup Safety Review. 2.1.1 Some Common Steps for Performing PSSR. 2.2 What is a Risk-based Approach to PSSR? 2.3 The Role of Training in Pre-startup Safety Review. 2.3.1 Training Team Leaders and Members. 2.3.2 Training Managers and the Remaining Workforce. 2.4 Scheduling Considerations. 2.4.1 Capital Projects. 2.4.2 Changes to Operating Facilities. 2.4.3 Temporary Changes. 2.4.4 Restarting a Mothballed Process. 2.4.5 Post-turnaround Startup. 2.4.6 Routine Maintenance. 2.4.7 Startup After Emergency Shutdown. 2.5 References. 3. Regulatory Issues. 3.1 An Overview of PSSR Industry Guidelines and Regulations. 3.2 Best Practices for PSSR. 3.3 Environmental Considerations. 3.4 General Safety, Security, and Occupational Health Considerations. 3.5 References. 4. A Risk-Based Approach to Pre-Startup Safety Review. 4.1 Using Risk Analysis Techniques to Select the Level of Detail for a PSSR. 4.1.1 A Case of Complexity Versus Simplicity. 4.1.2 The Term Complexity Includes Novelty. 4.1.3 The Effect of Complexity on PSSR Team Size and Expertise. 4.1.4 The Effect on the Level and Scope of the Review. 4.2 A Decision Guideline for Designing a PSSR. 4.2.1 A Definition of Risk-based PSSR. A Qualitative Approach. 4.2.2 An Example Algorithm. 4.3 Typical Considerations for all Pre-startup Safety Reviews. 4.3.1 Hardware and Software: Equipment, Instrumentation, and Process Control. 4.3.2 Documentation: Process Safety Information, Procedures, and Maintenance Management System Data. 4.3.3 Training: Quality and Verification of Completeness. 4.3.4 Special Items: Specific ...