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This revised and expanded Third Edition contains 21 chapters summarizing the latest thinking on various technologies relating to metalworking fluid development, laboratory evaluation, metallurgy, industrial application, fluid maintenance, recycling, waste treatment, health, government regulations, and cost/benefit analysis. All chapters of this uniquely comprehensive reference have been thoroughly updated, and two new chapters on rolling of metal flat sheets and nanoparticle lubricants in metalworking have been added. This must-have book for anyone in the field of metalworking includes new information on chemistries of the most common types of metalworking fluids, advances in recycling of metalworking fluids, and the latest government regulations, including EPA standards, the Globally Harmonized System being implemented for safety data sheets, and REACH legislation in Europe.
List of contents
Introduction: Tracing the Historical Development of Metalworking Fluids. Metallurgy for the Non-Metallurgist with an Introduction to Surface Finish Measurements. Metal Cutting Processes. Using Metalworking Fluids in Grinding Processes. Metalforming Applications. Metal Rolling. The Chemistry of Metalworking Fluids. Nano Cutting Fluids. Laboratory Evaluation of Metalworking Fluids. Corrosion: Causes & Cures. Microbiology of Metalworking Fluids. Filtration Systems for Metalworking Fluids. Metalworking Fluid Management and Troubleshooting. Recycling of Metalworking Fluids. Waste Treatment Processes. Contact Dermatitis and Metalworking Fluids. Health and Safety Aspects in the Use of Metalworking Fluids. Generation and Control of Mist from Metal Removal Fluids. Government Regulations Affecting Metalworking Fluids. Costs Associated with the Use of Metalworking Fluids. Glossary
About the author
Jerry Byers was the President of STLE from 2012 to 2013, and has been active in the organization for over 35 years. He recently retired from Milacron’s Cimcool Industrial Fluids Division after 42 years with the company. His last position there was as Manager of Research and Development. He received his Bachelors degree in Chemistry from Ball State University, and a Masters degree in Chemistry from the University of Cincinnati. He is a Certified Metalworking Fluid Specialist (CMFS®).
Byers has served on the Board of Directors of STLE, as an associate editor for Tribology Transactions, as a member of the STLE Metalworking Fluids Education and Training Subcommittee, and as an instructor in the Metalworking Fluids education courses for many years. He held several offices in the Cincinnati section of STLE, including Chairman.
He holds a patent for a heavy duty chlorine-free metalworking fluid, has spoken at conferences world-wide, authored several journal articles, and was contributing editor for two books: Metalworking Fluids (Marcel Dekker, 1994), and Metalworking Fluids, Second Edition (Taylor & Francis, 2006).
Summary
This book summarizes the latest technologies related to metalworking fluid development. All chapters are updated and 2 new chapters on rolling of metal flat sheets and nanoparticle lubricants in metalworking are added. It includes new data on chemistry of most common metalworking fluids, advances in recycling, and government regulations.
