Friction Stir Welding and Processing - Fundamentals to Advancements

A single source of information on the fundamental concepts and latest research applications of friction stir welding and processing
 
Friction Stir Welding and Processing: Fundamentals to Advancements provides concise yet comprehensive coverage of the field of friction stir welding, with an eye toward future research directions and applications. Throughout the book, case studies provide real-world context and highlight applications for various engineering sectors. With contributions from an array of leaders in the field, Friction Stir Welding and Processing provides readers with a single source of information on all aspects of FSW and FSP.
 
After explaining the fundamentals of friction stir welding (FSW) and its variants, the book discusses composite fabrication techniques using friction stir processing (FSP). Different types of friction techniques are covered, as is the equipment used. Detailed characterization of samples and composites are included. Additional topics discussed include the impact of FSW on the economics of production, methods for coupling FSW/FSP with additive manufacturing, composite fabrication, and process-property relationships.
* Master the basic concepts of friction stir welding and its variants
* Discover the role of FSW in developing hybrid manufacturing techniques
* Follow case studies that connect theoretical concepts to real-world experimental results
* Learn from contributions from an array of global thought leaders in the field
 
This is a valuable compendium on the topic for engineers and designers who utilize welding and advanced manufacturing across industries, as well as graduate students and post-graduate researchers who are exploring new friction stir welding applications.

List of contents

About the Editors xv
 
List of Contributors xviii
 
Preface xxv
 
Acknowledgements xxix
 
List of Figures xxx
 
List of Tables xl
 
1 Friction Stir Welding: An Overview 1
Farooz A. Najar, Shazman Nabi, Sandeep Rathee, and Manu Srivastava
 
1.1 Introduction 1
 
1.2 FSW Working Principle 2
 
1.3 Weld Zones 3
 
1.4 Variants of FSW 4
 
1.5 Defects 10
 
1.6 Advantages and Limitations of FSW 11
 
1.7 Conclusion and Future Prospectus 12
 
Acknowledgments 12
 
References 12
 
2 Friction Stir Welding and Single-Point Incremental Forming: State-of-the-Art 15
Hitesh Mhatre, Amrut Mulay, and Vijay Gadakh
 
2.1 Introduction 15
 
2.2 Friction Stir Welding (FSW) 16
 
2.3 Single-Point Incremental Forming (SPIF) 18
 
2.4 FSW and SPIF 21
 
2.5 Summary and Outlook 22
 
References 23
 
3 Friction Stir Brazing and Friction Stir Vibration Brazing 25
Behrouz Bagheri and Mahmoud Abbasi
 
3.1 Introduction to FSB 25
 
3.2 Variants of FSB 26
 
3.3 Two Case studies 27
 
3.4 Application of FSB and Its Variants in Industry 35
 
3.5 Summary and Future Directions 35
 
References 36
 
4 Fundamentals of Friction Stir Processing 39
Atul Kumar, Devasri Fuloria, Manu Srivastava, and Sandeep Rathee
 
4.1 Friction Stir Processing (FSP): Background 39
 
4.2 Working Principle of FSP 39
 
4.3 Comparison with Other Severe Plastic Deformation (SPD) Techniques 42
 
4.4 Process Variables 43
 
4.5 Mechanisms of Microstructural Evolution During FSP 48
 
4.6 Critical Issues in FSP 49
 
4.7 Future Scope 50
 
References 51
 
5 Role of FSP in Surface Engineering 55
Setu Suman and Kazi Sabiruddin
 
5.1 Introduction 55
 
5.2 Role of Surface Modification Techniques 56
 
5.3 Thermal Spray Technique 57
 
5.4 FSP - Solid-State Coating Process 58
 
5.5 Process Parameters of FSP: Surface Engineering 60
 
5.6 Inappropriate Characteristics of Surface Modification 61
 
5.7 Summary 63
 
References 64
 
6 Surface Composite Fabrication Using FSP 67
Baidehish Sahoo, Jinu Paul, and Abhishek Sharma
 
6.1 Introduction 67
 
6.2 Reinforcement Incorporation Approaches 68
 
6.3 Effect of Process Parameters 71
 
6.4 Microstructural Evolution and Mechanical Properties 75
 
6.5 Strengthening Mechanisms 80
 
6.6 Defects 83
 
6.7 Summary and Future Directions 86
 
References 86
 
7 Friction Stir Welding of Dissimilar Metals 93
Narayan Sahadu Khemnar, Yogesh Ramrao Gunjal, Vijay Shivaji Gadakh, and Amrut Shrikant Mulay
 
7.1 Introduction 93
 
7.2 Application Areas of Dissimilar Material Joining 94
 
7.3 Issues for Dissimilar Material Joining 94
 
7.4 FSW of Dissimilar Materials 95
 
7.5 Recent Developments in Tool Design and Tool Materials 103
 
7.6 Parameter Optimization 103
 
7.7 Common Defects that Occur in FSW of Dissimilar Metal Joining 104
 
7.8 Future Recommendations for Dissimilar Metal Joining 105
 
Acknowledgments 105
 
References 106
 
8 Friction Stir Welding of Aluminum and Its Alloy 109
Palani Sivaprakasam, Kolar Deepak, Durairaj Raja Joseph, Melaku Desta, Putti Venkata Siva Teja, and Murugan Srinivasan
 
8.1 Introduction 109
 
8.2 Fundamentals of FSW 110
 
8.3 FSW of Aluminum and Its Alloy 110
 
8.4 Influences of Process Parameters 112
 
8.5 Testing and Characterization of FSW of

About the author

Sandeep Rathee, PhD, is an Assistant Professor in the Department of Mechanical Engineering at the National Institute of Technology, Srinagar, India. His research interests include friction stir welding/processing, additive manufacturing, composites, and hybrid manufacturing. Manu Srivastava, PhD, is an Assistant Professor in the Department of Mechanical Engineering at the PDPM Indian Institute of Information Technology, Design and Manufacturing, Jabalpur, India. Her research interests include additive manufacturing, friction-based AM, friction stir processing, advanced materials, manufacturing practices, and optimization techniques. J. Paulo Davim, PhD, is a Professor at the University of Aveiro, Portugal and a Fellow (FIET) of the Institution of Engineering and Technology, UK. His research interests include advanced manufacturing methods and materials.

Summary

A single source of information on the fundamental concepts and latest research applications of friction stir welding and processing

Friction Stir Welding and Processing: Fundamentals to Advancements provides concise yet comprehensive coverage of the field of friction stir welding, with an eye toward future research directions and applications. Throughout the book, case studies provide real-world context and highlight applications for various engineering sectors. With contributions from an array of leaders in the field, Friction Stir Welding and Processing provides readers with a single source of information on all aspects of FSW and FSP.

After explaining the fundamentals of friction stir welding (FSW) and its variants, the book discusses composite fabrication techniques using friction stir processing (FSP). Different types of friction techniques are covered, as is the equipment used. Detailed characterization of samples and composites are included. Additional topics discussed include the impact of FSW on the economics of production, methods for coupling FSW/FSP with additive manufacturing, composite fabrication, and process-property relationships.
* Master the basic concepts of friction stir welding and its variants
* Discover the role of FSW in developing hybrid manufacturing techniques
* Follow case studies that connect theoretical concepts to real-world experimental results
* Learn from contributions from an array of global thought leaders in the field

This is a valuable compendium on the topic for engineers and designers who utilize welding and advanced manufacturing across industries, as well as graduate students and post-graduate researchers who are exploring new friction stir welding applications.

Product details

• Authors: Sandeep (National Institute of Technology Rathee, Sandeep Srivastava Rathee
• Assisted by: J. Paulo Davim (Editor), Davim J. Paulo (Editor), J Paulo Davim (Editor), Sandeep Rathee (Editor), Manu Srivastava (Editor)
• Publisher: Wiley, John and Sons Ltd
• Languages: English
• Product format: Hardback
• Released: 01.02.2024
• EAN: 9781394169436
• ISBN: 978-1-394-16943-6
• No. of pages: 352
• Subjects: Natural sciences, medicine, IT, technology > Technology > Mechanical engineering, production engineering; Maschinenbau, Schweissen, Materialwissenschaften, Industrial Engineering, Mechanical Engineering, Materials science, Aeronautic & Aerospace Engineering, Luft- u. Raumfahrttechnik, Industrielle Verfahrenstechnik, Produktion i. d. Industriellen Verfahrenstechnik, Industrial Engineering / Manufacturing, Joining, Welding and Adhesion, Metalle u. Legierungen / Verbinden, Schweißen u. Kleben, Reibschweißen