3d Printing for Energy Applications

3D PRINTING FOR ENERGY APPLICATIONS
 
Explore current and future perspectives of 3D printing for the fabrication of high value-added complex devices
 
3D Printing for Energy Applications delivers an insightful and cutting-edge exploration of the applications of 3D printing to the fabrication of complex devices in the energy sector. The book covers aspects related to additive manufacturing of functional materials with applicability in the energy sector. It reviews both the technology of printable materials and 3D printing strategies itself, and its use in energy devices or systems.
 
Split into three sections, the book covers the 3D printing of functional materials before delving into the 3D printing of energy devices. It closes with printing challenges in the production of complex objects. It also presents an interesting perspective on the future of 3D printing of complex devices.
 
Readers will also benefit from the inclusion of:
* A thorough introduction to 3D printing of functional materials, including metals, ceramics, and composites
* An exploration of 3D printing challenges for production of complex objects, including computational design, multimaterials, tailoring AM components, and volumetric additive manufacturing
* Practical discussions of 3D printing of energy devices, including batteries, supercaps, solar panels, fuel cells, turbomachinery, thermoelectrics, and CCUS
 
Perfect for materials scientists, 3D Printing for Energy Applications will also earn a place in the libraries of graduate students in engineering, chemistry, and material sciences seeking a one-stop reference for current and future perspectives on 3D printing of high value-added complex devices.

List of contents

Contributor xiv
 
Introduction to 3D Printing Technologies xviii
 
Part I 3D printing of functional materials 1
 
1 Additive Manufacturing of Functional Metals 3
Venkata Karthik Nadimpalli and David Bue Pedersen
 
1.1 Introduction 3
 
1.1.1 Industrial Application of Metal AM in the Energy Sector 5
 
1.1.2 Geometrical Gradients in AM 6
 
1.1.3 Material Gradients in AM 6
 
1.2 Powder Bed Fusion AM 7
 
1.2.1 Geometric Gradients in PBF 8
 
1.2.2 Material Gradients in PBF 9
 
1.3 Direct Material Deposition 12
 
1.3.1 Powder and Wire Feedstock for Near-Net-Shape AM 12
 
1.3.2 Functional Material Gradients in DED 13
 
1.4 Solid-State Additive Manufacturing 16
 
1.5 Hybrid AM Through Green Body Sintering 19
 
1.5.1 Common AM Technologies for Green Body Manufacturing 19
 
1.5.2 CAD Design and Shrinkage Compensation 20
 
1.5.3 Additive Manufacture 20
 
1.5.4 Debinding and Sintering 21
 
1.5.5 Functionally Graded Components in Sintered Components 22
 
1.6 Conclusions 22
 
Acknowledgment 24
 
References 24
 
2 Additive Manufacturing of Functional Ceramics 33
José Fernando Valera-Jiménez, Juan Ramón Marín-Rueda, Juan Carlos Pérez-Flores, Miguel Castro-García, and Jesús Canales-Vázquez
 
2.1 Introduction 33
 
2.1.1 Why 3D Printing of Technical Ceramics? 35
 
2.1.2 Materials and Applications 35
 
2.2 Ceramics 3D Printing Technologies 36
 
2.2.1 Lamination Object Modeling (LOM) 37
 
2.2.2 Ceramics Extrusion 38
 
2.2.2.1 Robocasting/Direct Ink Writing 39
 
2.2.2.2 Fused Deposition of Ceramics 42
 
2.2.3 Photopolymerization 44
 
2.2.4 Laser-Based Technologies 47
 
2.2.5 Jetting 49
 
References 52
 
3 3D Printing of Functional Composites with Strain Sensing and Self-Heating Capabilities 69
Xin Wang and Jihua Gou
 
3.1 Introduction 69
 
3.2 Carbon Nanotube Reinforced Functional Polymer Nanocomposites 70
 
3.2.1 Strain Sensing of CNT Reinforced Polymer Nanocomposites 70
 
3.2.2 Resistive Heating of CNT Reinforced Polymer Nanocomposites 71
 
3.3 Printing Strategies 72
 
3.3.1 Spray Deposition Modeling and Fused Deposition Modeling 72
 
3.3.2 Printing of Highly Flexible Carbon Nanotube/Polydimethylsilicone Strain Sensor 73
 
3.3.3 Printing of Carbon Nanotube/Shape Memory Polymer Nanocomposites 73
 
3.4 Strain Sensing of Printed Nanocomposites 73
 
3.5 Electric Heating Performance Analysis 79
 
3.6 Electrical Actuation of the CNT/SMP Nanocomposites 82
 
3.7 Conclusions 85
 
References 87
 
Part II 3D printing challenges for production of complex objects 91
 
4 Computational Design of Complex 3D Printed Objects 93
Emiel van de Ven, Can Ayas, and Matthijs Langelaar
 
4.1 Introduction 93
 
4.2 Dedicated Computational Design for 3D Printing 95
 
4.2.1 Overhang Angle Control Approaches 96
 
4.2.1.1 Local Angle Control 96
 
4.2.1.2 Physics-Based Constraints 97
 
4.2.1.3 Simplified Printing Process 97
 
4.2.2 Design Scenarios 98
 
4.3 Case Study: Computational Design of a 3D-Printed Flow Manifold 99
 
4.3.1 Fluid Flow TO 100
 
4.3.2 Front Propagation-Based 3D Printing Constraint 102
 
4.3.3 Fluid TO with 3D Printing Constraint 103
 
4.4 Current State and Future Challenges 104
 
References 105
 
5 Multicomponent and Multimaterials Printing: A Case Study of Embedded Ceramic Sensors in Metallic Pipes 109
Cesar A. Terrazas, Mohammad S

About the author

Albert Tarancón is ICREA Research Professor and Head of the Nanoionics and Fuel Cells Group at the Catalonia Institute for Energy Research. He has authored over 100 peer-reviewed articles, 5 book chapters, and given over 200 oral presentations. He is Editor of the Journal of Physics Energy and the Journal of the European Ceramic Society.
Vincenzo Esposito is Professor and Technology Coordinator in Ceramic Science and Engineering at the Department of Energy Conversion and Storage, Technical University of Denmark. His research focus is at the intersection of nanoionics, solid state chemistry and advanced materials processing.

Summary

3D PRINTING FOR ENERGY APPLICATIONS

Explore current and future perspectives of 3D printing for the fabrication of high value-added complex devices

3D Printing for Energy Applications delivers an insightful and cutting-edge exploration of the applications of 3D printing to the fabrication of complex devices in the energy sector. The book covers aspects related to additive manufacturing of functional materials with applicability in the energy sector. It reviews both the technology of printable materials and 3D printing strategies itself, and its use in energy devices or systems.

Split into three sections, the book covers the 3D printing of functional materials before delving into the 3D printing of energy devices. It closes with printing challenges in the production of complex objects. It also presents an interesting perspective on the future of 3D printing of complex devices.

Readers will also benefit from the inclusion of:
* A thorough introduction to 3D printing of functional materials, including metals, ceramics, and composites
* An exploration of 3D printing challenges for production of complex objects, including computational design, multimaterials, tailoring AM components, and volumetric additive manufacturing
* Practical discussions of 3D printing of energy devices, including batteries, supercaps, solar panels, fuel cells, turbomachinery, thermoelectrics, and CCUS

Perfect for materials scientists, 3D Printing for Energy Applications will also earn a place in the libraries of graduate students in engineering, chemistry, and material sciences seeking a one-stop reference for current and future perspectives on 3D printing of high value-added complex devices.

Product details

• Authors: Vincenzo Esposito, Albert Tarancn, a Tarancon, Albert Tarancon, Albert Esposito Tarancon, Alber Tarancón, Albert Tarancón
• Assisted by: Esposito (Editor), Esposito (Editor), Vincenzo Esposito (Editor), Alber Tarancón (Editor), Albert Tarancón (Editor)
• Publisher: Wiley, John and Sons Ltd
• Languages: English
• Product format: Hardback
• Released: 30.04.2021
• EAN: 9781119560753
• ISBN: 978-1-119-56075-3
• No. of pages: 400
• Subjects: Natural sciences, medicine, IT, technology > Chemistry; Non-fiction book > Nature, technology > Natural science; Energie, 3D-Druck, Erneuerbare Energien, Ceramics, ENERGY, Renewable Energy, Materialverarbeitung, Materialwissenschaften, Materials science, Keramische Werkstoffe, Materials Processing