Friction and Wear of Ceramics - Principles and Case Studies

Informationen zum Autor BIKRAMJIT BASU, PHD, is a Professor at the Materials Research Center with joint appointment at the Centre for Biosystems Science and Engineering, and Interdisciplinary Center for Energy Research at Indian Institute of Science, Bangalore. Encompassing experimental and theoretical analysis, his research, at the intersection of Materials Science and Mechanical Engineering, has laid the foundation of next generation of wear resistant ceramics and provided deeper understanding into their wear mechanisms. MITJAN KALIN, PHD, is a Professor at the Faculty of Mechanical Engineering, University of Ljubljana, where he is the Head of the Laboratory for Tribology and Interface Nanotechnology and the Chair for Tribology and Maintenance Technology. Dr Kalin's areas of research are the wear and friction mechanisms of advanced materials, nanoscale interface phenomena, and boundary films for novel green-lubrication technologies, including his widely recognized contribution to the lubrication of DLC coatings. B. VENKATA MANOJ KUMAR, PHD, is an Associate Professor at the Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Roorkee. With the primary theme of understanding microstructure-property relations, Dr. Kumar has been actively involved in processing advanced ceramic systems and studying the influence of microstructural characteristics on their material removal mechanisms when subjected to varieties of wear and machining conditions. Klappentext This book covers the area of tribology broadly, providing important introductory chapters to fundamentals, processing, and applications of tribology. The book is designed primarily for easy and cohesive understanding for students and practicing scientists pursuing the area of tribology with focus on materials. This book helps students and practicing scientists alike understand that a comprehensive knowledge about the friction and wear properties of advanced materials is essential to further design and development of new materials.The description of the wear micromechanisms of various materials will provide a strong background to the readers as how to design and develop new tribological materials. This book also places importance on the development of new ceramic composites in the context of tribological applications.Some of the key features of the book include: Fundamentals section highlights the salient issues of ceramic processing and mechanical properties of important oxide and non-oxide ceramic systems; State of the art research findings on important ceramic composites are included and an understanding on the behavior of silicon carbide (SiC) based ceramic composites in dry sliding wear conditions is presented as a case study; Erosion wear behavior of ceramics, in which case studies on high temperature erosion behavior of SiC based composites and zirconium diboride (ZrB2) based composites is also covered; Wear behavior of ceramic coatings is rarely discussed in any tribology related books therefore a case study explaining the abrasion wear behavior of WC-Co coating is provided. Finally an appendix chapter is included in which a collection of several types of questions including multiple choice, short answer and long answer are provided. Zusammenfassung This book covers the area of tribology broadly! providing important introductory chapters to fundamentals! processing! and applications of tribology. The book is designed primarily for easy and cohesive understanding for students and practicing scientists pursuing the area of tribology with focus on materials. This book helps students and practicing scientists alike understand that a comprehensive knowledge about the friction and wear properties of advanced materials is essential to further design and development of new materials.The description of the wear micromechanisms of various materials will provide a strong background t...

List of contents

About the Authors xiii
 
Foreword by Dr. Sanak Mishra xvii
 
Foreword by Prof. Koji Kato xviii
 
Preface xix
 
Section I Fundamentals of Ceramics: Processing and Properties 1
 
1 Introduction: Ceramics and Tribology 3
 
1.1 Introduction 3
 
1.2 Classification of Engineering Materials 6
 
1.3 Engineering Ceramics 8
 
1.4 Structural Ceramics: Typical Properties and Tribological Applications 9
 
1.5 Structure of the Book 14
 
1.6 Closure 17
 
References 17
 
2 Processing of Bulk Ceramics and Coatings 21
 
2.1 Introduction 21
 
2.2 Conventional Processing of Ceramics 21
 
2.2.1 Sintering Mechanism 22
 
2.2.2 Conventional Processing of Ceramics 24
 
2.2.2.1 Powder Processing and Compaction 24
 
2.2.2.2 Pressureless Sintering 27
 
2.2.3 Advanced Processing of Ceramics 28
 
2.2.3.1 Hot Pressing 28
 
2.2.3.2 Microwave Sintering 28
 
2.2.3.3 Spark Plasma Sintering 29
 
2.3 Thermal Spray-Based Coating Deposition 30
 
2.3.1 Basics of Thermal Spray Deposition 33
 
2.3.1.1 Plasma Spray Deposition 33
 
2.3.1.2 Flame Spray Deposition 34
 
2.3.1.3 Wire Arc Spray Deposition 35
 
2.3.1.4 High-Velocity Oxy-Fuel Spray Deposition 36
 
2.3.1.5 Detonation Spray Coating 36
 
2.3.2 Bond Strength of Thermal Spray Coatings 39
 
2.3.2.1 Bond Mechanism 39
 
2.3.2.2 Test Methods 40
 
2.3.3 Coating Structure 42
 
2.3.3.1 Particle and Substrate Material Properties 42
 
2.3.3.2 Particle Temperature and Velocity 42
 
2.3.4 Case Study: WC-Co Coatings 42
 
2.4 Closure 49
 
References 49
 
3 Conventional and Advanced Machining Processes 53
 
3.1 Introduction 53
 
3.2 Conventional Machining 54
 
3.3 Advanced Machining Processes 57
 
3.3.1 Electro-Discharge Machining 57
 
3.3.1.1 Working Principle 59
 
3.3.1.2 EDM Process Variables 61
 
3.3.1.3 EDM Parameters 62
 
3.3.1.4 Surface Analysis 63
 
3.3.1.5 EDM of Ceramic-Based Composites 64
 
3.4 Closure 66
 
References 66
 
4 Mechanical Properties of Ceramics 71
 
4.1 Defining Stress and Strain 71
 
4.2 Comparison of Tensile Behavior 78
 
4.3 Brittle Fracture of Ceramics 80
 
4.4 Cracking in Brittle Materials 84
 
4.5 Experimental Assessment of Mechanical Properties 87
 
4.5.1 Hardness 87
 
4.5.2 Compressive Strength 88
 
4.5.3 Flexural Strength 89
 
4.5.4 Tensile Strength 91
 
4.5.5 Elastic Modulus 91
 
4.5.6 Fracture Toughness 95
 
4.5.6.1 Notched Beam Test 96
 
4.5.6.2 Indentation Microfracture Method 97
 
4.5.7 Practical Guidelines for Reliable Measurements 98
 
4.6 Closure 99
 
References 100
 
Section II Fundamentals of Tribology 103
 
5 Contact Surface Characteristics 105
 
5.1 Nature and Roughness of Contact Surfaces 105
 
5.2 Surface Roughness Measurement 108
 
5.2.1 Stylus Method 108
 
5.2.2 Atomic Force Microscopy 109
 
5.2.3 Optical Interferometry 110
 
5.2.4 Laser Surface Profilometry 111
 
5.2.5 Scanning Electron Microscopy 111
 
5.3 Bearing Area Curve and Cumulative Distribution Function 111
 
5.4 Nominal Versus Real Contact Area 112
 
5.5 Hertzian Contact Stress 115
 
5.6 Closure 116
 
References 118
 
6 Friction and Interface Temperature 119
 
6.1 Theory of Friction 119
 
6.1.1 Frictio

Product details

• Authors: Basu, B Basu, Bikramji Basu, Bikramjit Basu, Bikramjit (Indian Institute of Technology Ka Basu, Bikramjit Kalin Basu, Basu Bikramjit, Mitja Kalin, Mitjan Kalin, Kalin Mitjan, B V Manoj Kumar, B. V. Manoj Kumar
• Publisher: Wiley, John and Sons Ltd
• Languages: English
• Product format: Hardback
• Released: 31.07.2020
• EAN: 9781119538387
• ISBN: 978-1-119-53838-7
• No. of pages: 400
• Subjects: Natural sciences, medicine, IT, technology > Technology > Miscellaneous; Maschinenbau, Nanotechnologie, Ceramics, Materialwissenschaften, Mechanical Engineering, Solid Mechanics, Nanotechnology, Materials science, Nanomaterialien, Nanomaterials, Festkörpermechanik, Keramische Werkstoffe, Keramik (Techn.), Keramischer Werkstoff