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Informationen zum Autor Since 1985, the Center for Chemical Process Safety (CCPS) has been the world leader in developing and disseminating information on process safety management and technology. CCPS, an industry technology alliance of the American Institute of Chemical Engineers (AIChE), has published over 80 books in its process safety guidelines and process safety concepts series. A team of CCPS member volunteer experts guided the development of this book, which was compiled by Randal Montgomery and Andrew Remson under contract. Messrs. Montgomery and Remson have helped facilities develop and implement MI programs and have instructed hundreds of engineers and process safety professionals on the topic. Klappentext In recent years, process safety management system compliance audits have revealed that organizations often have significant opportunities for improving their Mechanical Integrity programs. As part of the Center for Chemical Process Safety's Guidelines series, Guidelines for Mechanical Integrity Systems provides practitioners a basic familiarity of mechanical integrity concepts and best practices. The book recommends efficient approaches for establishing a successful MI program. Note: CD-ROM/DVD and other supplementary materials are not included as part of eBook file. Inhaltsverzeichnis List of Tables xiii List of Figures xv Items on the CD Accompanying This Book xvii Acronyms and abbreviations xxi Glossary xxv Acknowledgments xxix Preface xxxi Management Overview of the Guidelines xxxiii 1 INTRODUCTION 1 1.1 What is Mechanical Integrity? 2 1.2 Relationship to Other Programs 3 1.3 Expectations for the Ml Program 3 1.4 The Effect of RAGAGEPs 5 1.5 Structure of this Guidelines Book 6 1.6 References 8 2 MANAGEMENT RESPONSIBILITY 9 2.1 Facility Leadership's Roles and Responsibilities 9 2.1.1 Organizational Roles and Responsibilities 10 2.1.2 Roles and Responsibilities Matrix 10 2.1.3 Reporting Mechanisms 11 2.1.4 Auditing 14 2.2 Technical Assurance Responsibilities 14 2.2.1 Defining Acceptance Criteria 14 2.2.2 Providing Technical Content 15 2.2.3 Establishing Metrics 15 2.2.4 Ensuring Technical Review 16 3 EQUIPMENT SELECTION 17 3.1 Reviewing Program Objectives 17 3.2 Establishing Equipment Selection Criteria 18 3.3 Defining Level of Detail 21 3.4 Documenting the Equipment Selection 22 3.5 Equipment Selection Roles and Responsibilities 23 Apendix 3A, Sample Guidelines for Selecting Equipment for the MI Program 25 4 INSPECTION, TESTING, AND PREVENTIVE MAINTENANCE 29 4.1 ITPM Task Planning 30 4.1.1 ITPM Task Selection 30 4.1.2 Developing Sampling Criteria 42 4.1.3 Other ITPM Task Planning Considerations 44 4.1.4 ITPM Task Scheduling 45 4.2 Task Execution and Monitoring 46 4.2.1 Defining Acceptance Criteria 46 4.2.2 Equipment and ITPM Task Results Documentation 47 4.2.3 ITPM Task Implementation and Execution 49 4.2.4 ITPM Task Results Management 49 4.2.5 Task Schedule Management 51 4.2.6 ITPM Program Monitoring 52 4.3 ITPM Program Roles and Responsibilities 53 4.4 References 53 Appendix 4A. Common Predictive Maintenance and Nondestructive Testing Techniqes 58 Appendix 5 A. Sample Training Survey 5 Ml TRAINING PROGRAM 5.1 Skills/Knowledge Assessment 61 5.2 Training For New and Current Workers 64 5.3 Verification and Documentation of Training Effectiveness 64 5.4 Certification 66 5.5 Ongoing and Refresher Training 69 5.6 Training for Technical Personnel 69 5.7 Contractor Issues 71 5.8 Roles and Responsibilities 5.9 References
